Q&A

What is the difference between spot welding and continuous welding?

What is the difference between spot welding and continuous welding?

A seam weld is a continuous weld along a joint. Unlike a spot weld that uses a single point electrode, a seam weld uses a rotating wheel electrode that produces a rolling resistance weld. This process is most often used to join two sheets of metal. MIG and TIG welders can be used to do seam welding.

What is the difference between spot welding and MIG welding?

An electric current from the copper alloy electrodes flow through the metal being welded. Resistance to the electrical flow heats the metal to welding temperature….Spot Welding vs. TIG/MIG Welding.

Factors Resistance Spot Welding TIG / MIG Welding
Requires fixtures Yes Yes
Welding time Short Long
Requires grinding after welding No Yes

Can you spot weld with an arc welder?

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Base metals of various sizes can be joined using arc welding. Spot welding can be used only for welding sheet metals having thicknesses less or nearly 3mm. Joining of metals using arc welding is a time consuming process. Resistance spot welding can be done within minutes.

What is the difference between spot welding and projection welding?

Spot welding is particularly useful for corners and thin materials. Projection welding is more useful for thick metal materials and products that require an exceptionally strong weld, since less heat and pressure during the welding process yield a stronger joint.

What is an arc spot weld?

An arc spot weld also referred to as a puddle weld, or a plug weld, is the method used for welding steel decking to the supporting steel framing below. It penetrates into the steel beams, steel trusses, or open web joists beneath it and attaches the the metal deck.

What are the disadvantages of spot welding?

Disadvantages of Spot Welding:

  • Only thin metals can be welded accurately and efficiently.
  • Installment cost is more.
  • This type of welding gets deformed.
  • Changes in power supply leads to weak welding.
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What are the 4 types of arc welding?

There are four main types of welding. MIG – Gas Metal Arc Welding (GMAW), TIG – Gas Tungsten Arc Welding (GTAW), Stick – Shielded Metal Arc Welding (SMAW) and Flux-cored – Flux-cored Arc Welding (FCAW). We dive deeper into each type of welding here.

What is spot welding used for?

Spot welding (also known as resistance spot welding) is a resistance welding process. This welding process is used primarily for welding two or more metal sheets together by applying pressure and heat from an electric current to the weld area.

Are spot welds strong?

The test, In this case, illustrated that the spot weld had an Ultimate Tensile Strength of 3261Kg compared to 1294Kg for an 8mm MIG plug weld.

What are spot welder used for?

What is spot welding and how does it work?

Spot welding typically joins metal sheets. It’s one of the oldest welding practices still in use today. Using electrodes with pointed tips to create opposing forces allows pieces of metal to be heated and subsequently joined with ease. The electrode shape used in this process determines the various weld factors, such as:

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How does arc welding work?

Arc welders pass an electric current through an electrode, through the air as a spark, through the metal workpiece, and back to the welding unit. The spark generates incredible heat that melts both the base metal of the project and a filler rod. The molten metal from the workpieces and filler rod mix together, cool, and harden into a single piece.

What is the difference between spot welding and seam welding?

Unlike a spot weld that uses a single point electrode, a seam weld uses a rotating wheel electrode that produces a rolling resistance weld. This process is most often used to join two sheets of metal. MIG and TIG welders can be used to do seam welding. If you need to cover a larger surface area with a stronger weld,…

Should I use spot welding or arc welding for my project?

If your project can be either Spot or Arc Welded, there are definite pros and cons for both. In general, we have found for volume projects that Arc Welding has more expensive tooling costs (greater than 2X higher) and processing costs (greater than 20\% higher) than Spot Welding.